
www.artworksfoundry.com/process/casting.htm
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Here is how this process worked for me: I paid a visit to the Bronze Horse Foundry in Pawhuska, Oklahoma to talk over my project and to get an idea of just how much this was going to cost. I wanted to have 20 castings made to keep the edition small enough so I could afford it. They gave me the figure for the molds and the first casting, after that each new casting would be made on demand. I then completed the set of boots and turned them over to the foundry along with the money for the molds and the first copy.
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When the first wax casting was complete I checked it over, found it okay and gave the go ahead again for the first bronze. You can just imagine how I was feeling at the time.....Wow! My own bronze!
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A month later I got a call from the foundry saying that the cast was complete and ready for my okay and the final step....the patina. I would have loved to have been able to watch them pour the metal into the mold but Pawhuska is a ways from Jay so I missed that step. Anyway, on arrival I found my little pair of boots a bright and shiny piece of metal with a few weld marks where they were permanently fixed to the base. The foundry owner, an artist himself, placed the piece on a platform and with a torch started applying chemicals to get the look I specified. In short order the process was complete and I was on my way home with my little piece of artistic immortality. Someday I hope to have one of my Cowboys reproduced in bronze but that's a ways down the road yet.
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Oh......and those twenty copies? I have two left! If you think you might be interested they're $450.00 each.
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More photos in the Gallery and I've left them big so you can really see how the detail was reproduced.
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